Factoryone roof

From yarn to dyed roll, under one roof.

In Çorlu, 48,000 m²: knitting, dyehouse, laboratory, quality control and warehouse sit side by side. Walk the sixteen stations where yarn becomes fabric.

48,000 m² under one roof
750 tons monthly output
180 knitting machines
1982 established

Production line

The whole process, under one roof.

From yarn intake to the dispatch of the dyed roll, every step runs in the same building, on the same record; nothing waits on transport between stages. Five chapters, sixteen stations — all below.

Facility

Two sites, one team.

Office and dispatch in Beylikdüzü, 48,000 m² of integrated production in Çorlu — answering to the same people.

The 48,000 m² single-roof facility in Çorlu: knitting, dyehouse, laboratory and warehouse together.
The 48,000 m² single-roof facility in Çorlu: knitting, dyehouse, laboratory and warehouse together.
Facility

Çorlu Factory

Knitting, dyehouse, laboratory and warehouse under one roof: 750 tons of fabric a month across 48,000 m².

48,000 m²under one roof

Covered floor
48,000 m²
Monthly output
750 tons 100% polyester
Knitting machines
180 machines
Engineering team
1 environmental · 2 textile · 1 mechanical
Station detail
Beylikdüzü headquarters: sales, export, sewing-dispatch and management.
Beylikdüzü headquarters: sales, export, sewing-dispatch and management.
Facility

Beylikdüzü Headquarters

A team of 410 in Beylikdüzü; 50 of them administrative staff. Sales, export, sewing-dispatch and management sit here.

410employees

Location
Yakuplu / Beylikdüzü, İstanbul
Total staff
410 people
Administrative staff
50 people
Functions
Sales · Export · Sewing-dispatch · Management
Station detail
Knitting

Yarn becomes fabric here.

Circular, open-width, jacquard and flat knitting — all 100% polyester, all under one roof.

Circular knitting at the Çorlu floor: greige fabric in tube form.
Circular knitting at the Çorlu floor: greige fabric in tube form.
Knitting

Circular Knitting

Knitting in tube form on circular machines; roughly 150–350 kg of greige fabric per roll.

150–350 kgper roll

Knit type
Circular (tube) knitting
Roll weight
Approx. 150–350 kg
Form
Fabric in tube form
Material
Greige fabric (undyed)
Station detail
The 14-machine open-width circular knitting park in Çorlu.
The 14-machine open-width circular knitting park in Çorlu.
Knitting

Open-Width Circular Knitting

A 14-machine open-width circular knitting park knits 4 tons of fabric a day.

4 tonsdaily output

Method
Open-width circular knitting
Machines
14 machines
Daily output
4 tons
Raw material
100% polyester
Station detail
Patterned knitting on the electronic jacquard circular machine in Çorlu.
Patterned knitting on the electronic jacquard circular machine in Çorlu.
Knitting

Jacquard Knitting

Every pattern, set up from the customer’s sample, is knitted on the electronic jacquard circular knitting machine.

Jacquardmade to spec

Process
Electronic jacquard circular knitting
Pattern
Set up from the customer’s sample
Scope
Any kind of pattern
Source
Customer sample
Station detail
The flat-knitting hall in Çorlu — twelve machines under one roof.
The flat-knitting hall in Çorlu — twelve machines under one roof.
Knitting

Flat Knitting

Twelve flat-knitting machines knit 6,000 kg of fabric a day at full capacity.

6,000 kgdaily, full capacity

Machines
12 flat-knitting machines
Full capacity
6,000 kg/day
Method
Flat knitting
Location
Çorlu floor
Station detail
The 9-machine Raschel park in Çorlu: open-pore warp-knit fabric.
The 9-machine Raschel park in Çorlu: open-pore warp-knit fabric.
Knitting

Raschel Knitting

A 9-machine Raschel warp-knitting park knits roughly 6 tons of open-pore fabric a day.

6 tonsdaily output

Method
Raschel warp knitting
Machines
9 Raschel machines
Daily output
Approx. 6 tons
Raw material
Polyester-based
Station detail
Dyeing & Finishing

Colour arrives by measure.

Dyehouse, stenter and raising: all 750 tons produced are dyed and finished here.

Çorlu dyehouse: kiers from 50 kg to 1 ton.
Çorlu dyehouse: kiers from 50 kg to 1 ton.
Dyeing & Finishing

Dyehouse

Six kier sizes from 50 kg to 1 ton, matched to order size; every colour runs to the same standard.

50 kg–1 tonkier

Kier range
50 kg – 1 ton
Kier capacities
50 / 100 / 200 / 500 / 600 kg, 1 ton
Dyeing
Wide colour range, full colour application
Principle
No compromise on standard
Station detail
Stenter line at the Çorlu factory: stretch, drying and finishing.
Stenter line at the Çorlu factory: stretch, drying and finishing.
Dyeing & Finishing

Stenter

All 750 tons knitted on 180 machines pass through our 4 stenters to be dyed.

4stenters

Stenters
4 professional lines
Output finished
750 tons / month
Knitting park
180 machines
Dyeing
To customer quality and colour
Station detail
Raising line in Çorlu: wire drums comb and nap the fabric surface.
Raising line in Çorlu: wire drums comb and nap the fabric surface.
Dyeing & Finishing

Raising

Up to 10 tons of fabric raised on request; the surface is napped and the hand softened.

10 tonsmax. raising

Process
Raising (surface napping)
Maximum capacity
10 tons (on request)
Settings
Passes · drum pressure · speed
Control
Hand approved on sample
Station detail
Lab & Quality

Nothing passes without a match.

Colour matching, an in-house SGS lab and 24/7 quality control — every gram is measured.

Spectrophotometer colour matching in the Çorlu laboratory.
Spectrophotometer colour matching in the Çorlu laboratory.
Lab & Quality

Laboratory

1 expert engineer and 4 chemists; no colour goes to production until the spectrophotometer matches it.

1 + 4expert + chemists

Team
1 expert engineer + 4 chemists
Colour check
Spectrophotometer match
Production gate
No match, no start
Standards
European · SGS · EKOTEKS
Station detail
In-house SGS laboratory at the Çorlu factory, independent control of every phase.
In-house SGS laboratory at the Çorlu factory, independent control of every phase.
Lab & Quality

SGS Laboratory

An in-house SGS laboratory; trained staff run checks at every stage of production.

every phaseindependent test

Location
On-site (Çorlu)
Facility
SGS laboratory
Scope
Independent check at every production phase
Staff
Trained specialists
Station detail
Quality control unit in Çorlu, working 24/7; sample measurement and reporting.
Quality control unit in Çorlu, working 24/7; sample measurement and reporting.
Lab & Quality

Quality Control

Our in-house control runs 24/7; every gram of an average 28 tons a day passes inspection.

28 tonstested daily

Tested daily
avg. 28 tons
Tested monthly
avg. 750 tons
Operation
24/7
Inspection
In-house, our own team
Station detail
Dispatch & Design

The right cloth, on time.

A 2,000-ton warehouse, a 350+ sample showroom and the design desk — one record from choice to dispatch.

Central greige warehouse — dyed rolls ready for dispatch, Çorlu.
Central greige warehouse — dyed rolls ready for dispatch, Çorlu.
Warehouse & Dispatch

Warehouse & Dispatch

A central warehouse with 2,000 tons of capacity where all dyed fabric is gathered, then shipped to the delivery date.

2,000 tonswarehouse capacity

Warehouse capacity
2,000 tons
Gathering
Single central warehouse
Dispatch regions
Anatolia · Europe · Russia
Planning
To customer dispatch date
Station detail
Çorlu showroom: over 350 fabric samples on open shelves.
Çorlu showroom: over 350 fabric samples on open shelves.
Warehouse & Dispatch

Showroom

Over 350 fabric samples on open shelves in the showroom; customers choose by handling the cloth.

350+samples

Samples
Over 350 fabric samples
Layout
Open shelves, by family and weight
Location
Çorlu
Linked process
Sample and dispatch record
Station detail
The design desk in Çorlu: from customer brief to an original pattern.
The design desk in Çorlu: from customer brief to an original pattern.
Design

Design & R&D

Three designers build original patterns to the customer’s brief; the draft comes before the claim.

3designers

Team
3 graphic analysts and designers
Output
Original, customer-specific pattern
Input
Customer specification and request
Scope
Design & R&D
Station detail

Let’s plan your production under one roof.

Whatever the fabric, weight or colour; knitting, dyeing and dispatch answer to the same people. Write to us for a sample or a quote.

Request a sample / quote
  • ISO + OEKO-TEX
  • Within 1 business day we get back to you
Çorlu · Beylikdüzü Est. 1982